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   Quality & Six Sigma

Whether or not you've heard of "Total Quality" concepts or have any thoughts about it, the fact is that the principles surrounding it make sense. For some companies it was a fad thing or even a failure.  The concept of Total Quality wasn't the problem, it was the way that it was rolled out (usually as something that the 'worker bees' should do while management did it's usual thing) or it was targeted for a small section of the organization, or it was planned to be a complete overhaul for the company but the business leadership didn't understand how to lead an effective change.

Larry Bossidy and his leadership team at AlliedSignal (now Honeywell) turned business results (stock value doubled in two years) around by training all 110,000 employees on the principles of Total Quality and by teaching them how to work effectively in teams.  As stated in the 1991 leadership guide to AlliedSignal's Total Quality program, "AlliedSignal aspires to be a Total Quality company, where the pursuit of excellence is a way of life and prevails in everything we do."  According to this guide, the attributes of a total quality company are: 

  • Customer Satisfaction as the first priority
  • Excellent Business Results as the expected outcome
  • Process Orientation stressing continuous improvement
  • Highly Motivated, Well Trained Employees
  • Business Planning Process  outlining quality goals, the steps to achieve them, and the means by which to measure them.
  • Acting on Fact - using data and quantitative methods in decision making.
  • Leadership as role models and agents for change.

Many companies have moved beyond Total Quality and its more easily understood tools and problem solving models to Six Sigma where defects are counted in the millions and statistical tools are used to measure the defects, evaluate the improvements opportunities, and control the gains.  While not every product needs to be at Six Sigma (3.4 defects per million opportunities) and every process change doesn't need a design of experiment before it's implemented, understanding where there is variation in your processes and where that variation is costing you money, can help you to improve your business results. 

The principles of "Total Quality" can be  foundational principles for your business.  Six Sigma can help you where you need to breakthrough to a new performance level.  The Six Sigma process improvement methodology of DEFINE, MEASURE, ANALYZE, IMPROVE, and CONTROL can be used whenever a change is needed in a process.

Hughes Consulting can assist you in developing your business foundation or in making a major change. We can teach your organization the tools that will help you to map your processes, identify and solve your problems, make decisions based on fact, and improve your business results.  Let us help you.

    Business Analysis Business Vision Strategic Plan Goal Alignment Organizational Design Customer Satisfaction

 

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Last modified: 03/08/10